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Boosting Safe Human-Robot Collaboration Through Adaptive Collision Sensitivity

Rustler, Lukas, Misar, Matej, Hoffmann, Matej

arXiv.org Artificial Intelligence

What is considered safe for a robot operator during physical human-robot collaboration (HRC) is specified in corresponding HRC standards (e.g., the European ISO/TS 15066). The regime that allows collisions between the moving robot and the operator, called Power and Force Limiting (PFL), restricts the permissible contact forces. Using the same fixed contact thresholds on the entire robot surface results in significant and unnecessary productivity losses, as the robot needs to stop even when impact forces are within limits. Here we present a framework for setting the protective skin thresholds individually for different parts of the robot body and dynamically on the fly, based on the effective mass of each robot link and the link velocity. We perform experiments on a 6-axis collaborative robot arm (UR10e) completely covered with a sensitive skin (AIRSKIN) consisting of eleven individual pads. On a mock pick-and-place scenario with both transient and quasi-static collisions, we demonstrate how skin sensitivity influences the task performance and exerted force. We show an increase in productivity of almost 50% from the most conservative setting of collision thresholds to the most adaptive setting, while ensuring safety for human operators. The method is applicable to any robot for which the effective mass can be calculated.


Adaptive Electronic Skin Sensitivity for Safe Human-Robot Interaction

Rustler, Lukas, Misar, Matej, Hoffmann, Matej

arXiv.org Artificial Intelligence

Artificial electronic skins covering complete robot bodies can make physical human-robot collaboration safe and hence possible. Standards for collaborative robots (e.g., ISO/TS 15066) prescribe permissible forces and pressures during contacts with the human body. These characteristics of the collision depend on the speed of the colliding robot link but also on its effective mass. Thus, to warrant contacts complying with the Power and Force Limiting (PFL) collaborative regime but at the same time maximizing productivity, protective skin thresholds should be set individually for different parts of the robot bodies and dynamically on the run. Here we present and empirically evaluate four scenarios: (a) static and uniform - fixed thresholds for the whole skin, (b) static but different settings for robot body parts, (c) dynamically set based on every link velocity, (d) dynamically set based on effective mass of every robot link. We perform experiments in simulation and on a real 6-axis collaborative robot arm (UR10e) completely covered with sensitive skin (AIRSKIN) comprising eleven individual pads. On a mock pick-and-place scenario with transient collisions with the robot body parts and two collision reactions (stop and avoid), we demonstrate the boost in productivity in going from the most conservative setting of the skin thresholds (a) to the most adaptive setting (d). The threshold settings for every skin pad are adapted with a frequency of 25 Hz. This work can be easily extended for platforms with more degrees of freedom and larger skin coverage (humanoids) and to social human-robot interaction scenarios where contacts with the robot will be used for communication.


Towards Unconstrained Collision Injury Protection Data Sets: Initial Surrogate Experiments for the Human Hand

Kirschner, Robin Jeanne, Yang, Jinyu, Elshani, Edonis, Micheler, Carina M., Leibbrand, Tobias, Müller, Dirk, Glowalla, Claudio, Rajaei, Nader, Burgkart, Rainer, Haddadin, Sami

arXiv.org Artificial Intelligence

Safety for physical human-robot interaction (pHRI) is a major concern for all application domains. While current standardization for industrial robot applications provide safety constraints that address the onset of pain in blunt impacts, these impact thresholds are difficult to use on edged or pointed impactors. The most severe injuries occur in constrained contact scenarios, where crushing is possible. Nevertheless, situations potentially resulting in constrained contact only occur in certain areas of a workspace and design or organisational approaches can be used to avoid them. What remains are risks to the human physical integrity caused by unconstrained accidental contacts, which are difficult to avoid while maintaining robot motion efficiency. Nevertheless, the probability and severity of injuries occurring with edged or pointed impacting objects in unconstrained collisions is hardly researched. In this paper, we propose an experimental setup and procedure using two pendulums modeling human hands and arms and robots to understand the injury potential of unconstrained collisions of human hands with edged objects. Pig feet are used as ex vivo surrogate samples - as these closely resemble the physiological characteristics of human hands - to create an initial injury database on the severity of injuries caused by unconstrained edged or pointed impacts. For the effective mass range of typical lightweight robots, the data obtained show low probabilities of injuries such as skin cuts or bone/tendon injuries in unconstrained collisions when the velocity is reduced to < 0.5 m/s. The proposed experimental setups and procedures should be complemented by sufficient human modeling and will eventually lead to a complete understanding of the biomechanical injury potential in pHRI.


SAQIEL: Ultra-Light and Safe Manipulator with Passive 3D Wire Alignment Mechanism

Suzuki, Temma, Bando, Masahiro, Kawaharazuka, Kento, Okada, Kei, Inaba, Masayuki

arXiv.org Artificial Intelligence

Improving the safety of collaborative manipulators necessitates the reduction of inertia in the moving part. Within this paper, we introduce a novel approach in the form of a passive 3D wire aligner, serving as a lightweight and low-friction power transmission mechanism, thus achieving the desired low inertia in the manipulator's operation. Through the utilization of this innovation, the consolidation of hefty actuators onto the root link becomes feasible, consequently enabling a supple drive characterized by minimal friction. To demonstrate the efficacy of this device, we fabricate an ultralight 7 degrees of freedom (DoF) manipulator named SAQIEL, boasting a mere 1.5 kg weight for its moving components. Notably, to mitigate friction within SAQIEL's actuation system, we employ a distinctive mechanism that directly winds wires using motors, obviating the need for traditional gear or belt-based speed reduction mechanisms. Through a series of empirical trials, we substantiate that SAQIEL adeptly strikes balance between lightweight design, substantial payload capacity, elevated velocity, precision, and adaptability.


Safe Physical Human-Robot Interaction through Variable Impedance Control based on ISO/TS 15066

Ghanbarzadeh, Armin, Najafi, Esmaeil

arXiv.org Artificial Intelligence

The successful implementation of Physical Human-Robot Interaction in industrial environments depends on ensuring safe collaboration between human operators and robotic devices. This necessitates the adoption of measures that guarantee the safety of human operators in close proximity to robots, without constraining the speed and motion of the robotic systems. This paper proposes a novel variable impedance-based controller for cobots that ensures safe collaboration by adhering to the ISO/TS 15066 safety standard, namely power and force limiting mode, while achieving higher operational speeds. The effectiveness of the proposed controller has been compared with conventional methods and implemented on two different robotic platforms. The results demonstrate the designed controller achieves higher speeds, while maintaining compliance with safety standards. The proposed variable impedance holds significant potential for enabling efficient and safe collaboration between humans and robots in industrial settings.


$m^\ast$ of two-dimensional electron gas: a neural canonical transformation study

Xie, Hao, Zhang, Linfeng, Wang, Lei

arXiv.org Artificial Intelligence

The quasiparticle effective mass $m^\ast$ of interacting electrons is a fundamental quantity in the Fermi liquid theory. However, the precise value of the effective mass of uniform electron gas is still elusive after decades of research. The newly developed neural canonical transformation approach [Xie et al., J. Mach. Learn. 1, (2022)] offers a principled way to extract the effective mass of electron gas by directly calculating the thermal entropy at low temperature. The approach models a variational many-electron density matrix using two generative neural networks: an autoregressive model for momentum occupation and a normalizing flow for electron coordinates. Our calculation reveals a suppression of effective mass in the two-dimensional spin-polarized electron gas, which is more pronounced than previous reports in the low-density strong-coupling region. This prediction calls for verification in two-dimensional electron gas experiments.